Jidoka in lean manufacturing
Jidoka Jidoka is to build devices in the machines which detect defects and automatically stop the machine upon such an occurrence. When we give the power “to push buttons or pull cords” to operators...
Category: Lean manufacturing tools
What is 3G in manufacturing?
Purpose of 3G: In a process occurrence of a problem is normal & so it is equally important to solve the problems effectively & fast. For an effective solution to any problem, it is...
What is Poka Yoke and how to use it in the manufacturing industry for zero defects?
Poka-Yoke: Poka Yoke means Mistake Proofing or Error Proofing. Poka Yoke is a mechanism to prevent mistakes, and defects from being made or detect mistakes if not prevented. It is also called error-proofing or...
What are cycle time and takt time in lean manufacturing?
Cycle Time vs Takt Time: Cycle Time: Cycle time in manufacturing is the time taken to produce a final part using different processes. Actually it is a maximum time taking process time. We can...
How to solve problems by PDCA in the automotive industry?
PDCA Cycle It is a cycle of continuous improvement. The meaning of PDCA is Plan, Do, Check & Act. PDCA cycle is also known as Deming Cycle. Table of Contents
What is the Cost of poor quality and how to calculate COPQ in the automotive industry?
Cost of Poor Quality: The cost incurred in producing & rectifying a defect is called the cost of poor quality. It is also called the cost of non conformance. Purpose of COPQ: To reduce...