How to calculate OEE in lean manufacturing?
What is OEE? The full form of OEE is overall equipment effectiveness. It is a term used for measuring productivity in the manufacturing process. It is to calculate the percentage of time that is...
Category: Lean manufacturing tools
How to define value added activities & non-value added activities?
Catagories of all activities: Value added activities Non Value added activities Required Non value added activities Value added activities: The process is defined as the conversion of input into output by using the resources....
Jidoka in lean manufacturing
Jidoka Jidoka is to build devices in the machines which detect defects and automatically stop the machine upon such an occurrence. When we give the power “to push buttons or pull cords” to operators...
What is the definition of 3G in manufacturing?
Purpose of 3G: In a process occurrence of a problem is normal & so it is equally important to solve the problems effectively & fast. For an effective solution to any problem, it is...
What is Poka Yoke and how to use it in the manufacturing industry for zero defects?
Poka-Yoke: Poka Yoke means Mistake Proofing or Error Proofing. Poka Yoke is a mechanism to prevent the mistake from being made or detect the mistake if not prevented.Dr. Shigeo Shingo developed the concept of...
What are cycle time and takt time in lean manufacturing?
Takt Time: Takt time is defined as the required time to produce one unit as per customer demand. It sets the rate of production to match the rate of customer demand. Takt time is...
How to solve problems by PDCA in the automotive industry?
PDCA Cycle It is a cycle for continuous improvement. The meaning of PDCA is Plan, Do, Check & Act. PDCA cycle is also known as Deming Cycle. Table of Contents What is PDCA Cycle?...
What is the Cost of poor quality and how to calculate COPQ in the automotive industry?
Cost of Poor Quality: The cost incurred in producing & rectifying a defect is called the cost of poor quality. It is also called the cost of non conformance. Purpose of COPQ: To reduce...