How to implement business plan in manufacturing industry

Business plan

Process Scope This process is applicable for establishing a system for strategic business plan and monitoring relevant measurable objectives to enhance the organization’s performance to achieve business goals and to ensure overall business growth. Process Owner Top Management (MD/Plant Head) Process Description Identify all the internal and external issues that affect the company’s business policies … Read more

Process of handling, storage, packaging and delivery of products

Handling, storage, packaging & delivery of products

Process Scope This process is applicable for maintaining a system for timely receipt, storage and issue of materials from Stores and on-time delivery of products to the customer as per their requirement. Process Owner STORE-IN CHARGE Process description Handling of BOP/Raw Material: Colour coding of Raw Material Issue of Raw Material/ BOP Components to Production … Read more

Control of non conforming products in manufacturing

Control of Non Conforming products

Process Scope: This process is applicable to establish a system for the identification and disposition of non conforming products at all stages i.e., Incoming, In-process, Finished stages and Customer return. Process Owner: HOD Quality Process Description: Process to control Incoming Rejection: Non-conforming Products at all stages (incoming, in-process & final) shall be identified with a … Read more

Continual improvement process a mandatory requirement for IATF 16949

Purpose: This process is applicable to establish and maintain a system for continual improvement of the Quality Management System (Product/Process/Documented System) and its effective implementation throughout the organization. Process Owner: Management Representative Process Description for Continual Improvement: Identification of improvement opportunities: This is done in a variety of ways as under Quality objectives: Management review … Read more

How to do coherence of documents and standard management

Standard Management

Purpose: To have coherence between all the documents like Customer Inspection Standard of parts with Control Plan, Operation Standard, Inspection Standard & Packing Standard. Defining the standards properly can prevent rejection and rework and thus Improve OEE and COPQ. Responsibility : S.No Activity   Responsibility Frequency 1 Review of the Standards/ Format/ WI/ Procedures etc. … Read more

Procedure for handling abnormality in Quality

Handling abnormality in quality

Purpose: To understand clearly what abnormality & abnormal situations and to make operators understand abnormality & abnormal situations and to further standardize the rules & routes to handle such situations. To learn about handling abnormality in quality. Table of Contents

How to manage initial supply control during SOP after NPD?

Initial Supply Control

Purpose of initial supply control Special control must be exercised during the initial phase of mass production when one of the above items occurs to collect sufficient data to judge whether the mass production can continue using the existing process. So this is the purpose of initial supply control. It is also called initial production control. Scope: … Read more

A simple method to learn about APQP | Procedure of APQP

apqp

Purpose of APQP : To define the procedure for APQP (Advanced Product Quality Planning) activities including various stages of development of Prototype/Product sample, Pre-launch, Production and mass production. To facilitate communication with all concerned within the organization and also with suppliers and customers to ensure that all required steps are completed on time.     Scope … Read more

How to perform an internal audit in an automotive industry

Internal Audit

 Purpose of internal audit: To establish a Procedure for the Internal Audit of the Quality Management System and to ensure that the Quality Management System confirms all types of internal audits. Type of Audit in the automotive industry: Quality System Audit: The organization’s Processes and their related results comply with planned arrangements and ensure effective … Read more