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Purpose of internal audit: To establish a Procedure for the Internal Audit of the Quality Management System and to ensure that the Quality Management System confirms all types of internal audits. Type of Audit in the automotive industry: Quality System Audit: The organization’s Processes and their related results comply with planned arrangements and ensure effective … Read more
Purpose: To ensure that the personnel performing work affecting product quality are competent based on appropriate education, training, skill & experience. Also to motivate employees to achieve quality objectives, continual improvement and create an environment to promote quality culture and innovation. Scope: This procedure relates to all personnel carrying out activities affecting the quality of … Read more
Standard operating procedures (SOP) and a Control Plan are critical for a manufacturing process. SOPs are detailed work instructions to help workers carry out routine jobs. A Control Plan is a documented description of the systems and processes required for controlling the manufacturing of a product. But there are some differences between SOP and Control … Read more
Purpose: To establish & maintain a documented procedure that ensures production works under controlled conditions, to meet customer’s requirements. Scope: Applies to all types of products manufactured in the company ( Press shop, weld shop, machine shop, paint shop, assembly shop etc) Responsibility: The Production Head & supervisors are responsible for the implementation of this … Read more
Purpose of FMEA: The purpose of FMEA is to establish & maintain a procedure for process failure. Scope of FMEA: This procedure applies to all processes ( major & critical) which are being used to make various products. What is an FMEA process? An FMEA process can be described as a synchronized group of … Read more
Purpose: To implement a system for supplier evaluation, supplier selection, and supplier approval based on their ability to supply products as per the company’s requirements. Scope: It covers all materials, parts/components, job work service & direct production consumables whose product/services affect end-product quality. Responsibility of Supplier Selection: The purchase Head is the overall responsible person … Read more
Purpose : To establish a procedure for the management of product safety-related products and manufacturing processes. Ensure that product safety requirements are considered during development and regular production. Scope : Applicable for all products and manufacturing processes where safety requirements need to be considered. Responsibility : Head development is responsible for fulfilling all these activities … Read more
Purpose: The purpose of the Safety procedure is to provide awareness about safety and to develop a state of readiness, which will allow for a prompt and orderly response to an emergency and to comply with the statutory obligations. This safety plan is structured around four major objectives. Scope: The Procedure deals with the Fire … Read more
Purpose of 4M change: To record 4M Changes (Operator change, machine change, tool change, material & method change) management for expected change ( New operator, operator on leave, machine/tool PM, New machine, new gauge & new instrument) and unexpected changes (Tool breakage, power failure, machine breakdown etc.) If any issue is generated later, we can … Read more
Purpose: To establish a process for identification, verification, protection and safeguarding of customer property ( Products, Materials, Tools, Fixtures, Gauges, testing equipment & software etc). Scope: All customer’s or external provider’s property. Definition of Customer Property: The property is owned by the customer and provided to the supplier for use in meeting the contract requirement. … Read more