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Standard operating procedures (SOP) and a Control Plan are critical for a manufacturing process. SOPs are detailed work instructions to help workers carry out routine jobs. A Control Plan is a documented description of the systems and processes required for controlling the manufacturing of a product. But there are some differences between SOP and Control … Read more
Purpose: To establish & maintain a documented procedure that ensures production works under controlled conditions, to meet customer’s requirements. Scope: Applies to all types of products manufactured in the company ( Press shop, weld shop, machine shop, paint shop, assembly shop etc) Responsibility: The Production Head & supervisors are responsible for the implementation of this … Read more
Purpose of FMEA: The purpose of FMEA is to establish & maintain a procedure for process failure. Scope of FMEA: This procedure applies to all processes ( major & critical) which are being used to make various products. What is an FMEA process? An FMEA process can be described as a synchronized group of … Read more
Purpose: To implement a system for supplier evaluation, supplier selection, and supplier approval based on their ability to supply products as per the company’s requirements. Scope: It covers all materials, parts/components, job work service & direct production consumables whose product/services affect end-product quality. Responsibility of Supplier Selection: The purchase Head is the overall responsible person … Read more
Purpose : To establish a procedure for the management of product safety-related products and manufacturing processes. Ensure that product safety requirements are considered during development and regular production. Scope : Applicable for all products and manufacturing processes where safety requirements need to be considered. Responsibility : Head development is responsible for fulfilling all these activities … Read more
Purpose: The purpose of the Safety procedure is to provide awareness about safety and to develop a state of readiness, which will allow for a prompt and orderly response to an emergency and to comply with the statutory obligations. This safety plan is structured around four major objectives. Scope: The Procedure deals with the Fire … Read more
Purpose of 4M change: To record 4M Changes (Operator change, machine change, tool change, material & method change) management for expected change ( New operator, operator on leave, machine/tool PM, New machine, new gauge & new instrument) and unexpected changes (Tool breakage, power failure, machine breakdown etc.) If any issue is generated later, we can … Read more
Purpose: To establish a process for identification, verification, protection and safeguarding of customer property ( Products, Materials, Tools, Fixtures, Gauges, testing equipment & software etc). Scope: All customer’s or external provider’s property. Definition of Customer Property: The property is owned by the customer and provided to the supplier for use in meeting the contract requirement. … Read more
Purpose: The purpose of this procedure is to define how to manage risks & opportunities. Scope: This procedure covers risks and opportunities of all processes of the organization. Responsibility: All the process owners are responsible for implementing this procedure. Process Description: Management of Risk: Risk Analysis: Management of Opportunity: Opportunity Analysis: Risk Analysis of all … Read more
Purpose: To establish a procedure for control on Error Proofing Devices and to ensure that Error proofing / Poka Yoke activities are implemented effectively in the organization. Scope: Applicable to all Production Processes in the organization Responsibility: Production incharge with the support of Maintenance incharge is responsible for the implementation. Procedure: Master List of Error … Read more