Simple concepts about SPC,Control Chart and Histogram

SPC

Statistical Process Control (SPC)? SPC is controlling the process variation by using statistical techniques. Statistical techniques such as Control charts and histograms are used to analyze the process & achieve & maintain a state of statistical control to get a product having no defect. What is Statistics? It is information derived from the sample data to estimate … Read more

Procedure for production planning & control in a manufacturing industry

Production planning & control

Purpose: To establish & maintain a documented procedure that ensures production works under controlled conditions, to meet customer requirements. Scope: Applies to all types of products manufactured in the company ( Press shop, weld shop, machine shop, paint shop, assembly shop etc) Responsibility: The Production Head & supervisors are responsible for the implementation of this … Read more

How to conduct FMEA in Automotive Industry supplying to OEM?

PFMEA in automotive industry

Purpose of FMEA: The purpose of FMEA is to establish & maintain a procedure for process failure.   Scope of FMEA: This procedure applies to all processes (major & critical) that are being used to make various products. What is an FMEA process? An FMEA process can be described as a synchronized group of activities … Read more

Product safety procedure as per IATF 16949

Product Safety

Purpose : To establish a procedure for the management of product safety-related products and manufacturing processes. Ensure that product safety requirements are considered during development and regular production. Scope : Applicable for all products and manufacturing processes where safety requirements need to be considered. Responsibility : Head development is responsible for fulfilling all these activities … Read more

Safety Procedure in the workplace of an industy

Safety in the workplace

Purpose: The purpose of the Safety procedure is to provide awareness about safety and to develop a state of readiness, which will allow for a prompt and orderly response to an emergency and compliance with statutory obligations. This safety plan is structured around four major objectives. Scope: The Procedure deals with the Fire safety and … Read more

How to maintain the measuring instruments?

“Our body is like a machine. What will happen if a regular health check-up is not done? Regular exercise not done?  We may fall ill. Similarly, in the case of measuring instruments, if we do not do the proper, regular maintenance, it will also fail.” Reference the MSIL quality manual. Types of Inspection Equipment: Measuring Instruments: … Read more

How to conduct FMEA for a product or process?

Process FMEA

What is FMEA? An FMEA can be described as a schematic group of activities to : In FMEA each failure is considered as an independent occurrence with no relation to other failures in the system. Basic steps for conducting an FMEA: The early and consistent use of FMEA in the design process allows the engineer … Read more

Benefits of implementing an IATF 16949 quality management system

Benefits of IATF 16949

The automotive industry is one of the most competitive industries. With customers demanding higher-quality products, it can be challenging to maintain a competitive edge. One way to stand out in the marketplace is to implement an IATF 16949 quality management system. This article will explore the benefits of implementing an IATF 16949 quality management system … Read more

What is Total quality management (TQM)?

Total quality management

Total Quality Management (TQM) is a management approach that seeks to optimize the quality of an organization’s products and services by involving all employees in a continual improvement process. It aims to increase customer satisfaction, reduce waste, and improve efficiency by promoting a culture of quality and teamwork. TQM involves using quality-focused strategies and methods … Read more

What is the Kanban System & Kanban Board?

Kanban

Kanban is a workflow management method focused on continuous improvement. It operates as a pull-based system, meaning tasks are pulled through each stage only when capacity is available, rather than being pushed through regardless of readiness. While commonly used in production, Kanban is adaptable to a wide range of processes. Its core purpose is to … Read more