New Process FMEA as per VDA & AIAG

Process FMEA AIAG VDA

There are 6 steps in the process FMEA as per VDA & AIAG. These 6 steps provide a systematic approach to do failure mode and effect analysis. 1. Scope Definition & Project Planning : The purpose of the process scope definition is to decide what product/process to include/exclude for review in the PFMEA project. Below … Read more

What is the inventory turnover ratio and the number of days inventory

Inventory Turnover Ratio

Inventory Turnover: Inventory turnover is the rate at which a company converts its inventory into sales. It is the number of times a company makes the sale of its inventory in a period. Where inventory is the total of all goods in its stock which includes Raw materials, Bought out parts, Work in progress and … Read more

Corporate Responsibility Policies as per IATF 16949

Corporate policy

The organization shall define and implement corporate responsibility policies. Below are the minimum three corporate responsibility policies that any company should define and implement as a part of their quality management system as per IATF 16949. 5.1.1.1 Corporate Responsibility The organization shall define and implement corporate responsibility policies, including at a minimum anti-bribery policy, an … Read more

Outsource process and service procedure

Outsource Process

Purpose : To ensure that the outsource process and service conform to the specified requirements. Scope : All outsourced processes and services Responsibility : Head of QA, Stores, Purchase, New Part Development and Production are responsible for outsourcing activities and Top Management approval required for the selection of suppliers. Procedure : Identified outsourced processes & … Read more

New management review check points as per IATF standard

Management review

Management review of the organization QMS at planned intervals will be done by top management. Management review is done to ensure the continuing suitability, adequacy, effectiveness and alignment with the strategic direction of the organization. Input /checkpoints to be discussed during MRM: Below is the IATF Management Review Checklist: 1. Status of actions from previous … Read more

Calibration procedure for measuring instruments

Calibration

Purpose : The purpose of the calibration procedure is to ensure that all measuring, test equipment and gauges are maintained in a suitable state and remain capable of measuring to the required accuracy. Scope : The applicability of this procedure is for calibration of all monitoring and measuring equipment and gauges used for monitoring/measuring product … Read more

Temporary change of process control procedure as per IATF 16949

Temporary change of process control

Purpose : To establish a procedure for a temporary change of process control and to ensure that temporary changes are implemented in a planned and controlled manner. Scope : Applicable to all production processes. Responsibility : The head QA is responsible for controlling this activity. Procedure : Temporary Process Control List : Head QA maintains … Read more

Procedure for machine maintenance in manufacturing industry

machine maintenance

Purpose: The purpose of this procedure of machine maintenance is to explain and understand the steps of attending machines for maintenance. Scope: Responsibility: The maintenance in-charge is responsible for all the activities on time. Procedure: Master list of machines: Identification of machine: Preventive maintenance of machines: Daily machine check sheet: It is a machine checklist … Read more

Terms and definitions for the automotive industry

Terms and definitions in IATF standard

As per the IATF 16949 standard, “Terms and definitions” is the third clause. Terms and definitions are used in this standard in different clauses. So below are the main terms and definitions with some simple explanations. Customer-specific requirement ( CSR) : These are the specific requirements of the customer. These can be based on the … Read more

Process categories in the quality management system

Process categories for IATF

A process is a set of interrelated activities where we provide input and get output with value addition. There are three categories of processes in the quality management system. These are as below: QMS Process Interaction Chart: Now we will understand each one of the above in detail. Management-oriented process: Management processes are those processes … Read more