Understanding Variation: A Guide to Attribute MSA Studies

Attribute MSA study

Attribute MSA Study: Attribute MSA is a tool used to evaluate the measurement system when attribute (qualitative) measurement is to be done. In the attribute MSA study, we check that the measurement error is within an acceptable level before doing the SPC study. Attribute and Variable in MSA: Attribute Data (Qualitative): Variable Data (Quantitative): Types … Read more

What are the new QMS Principles of IATF-16949?

QMS Principles

Quality Management Principles: QMS principles are a set of fundamental beliefs, norms, rules and values that are accepted as fine and can be used as a basis for quality management. The principles can be used as a foundation to guide an organization’s performance improvement. They were developed and updated by experts of ISO/TC 176, which … Read more

What is Poka Yoke and how to use it in the manufacturing industry for zero defects?

Poka-Yoke: Poka Yoke means Mistake Proofing or Error Proofing. Poka Yoke is a mechanism to prevent mistakes and defects from being made or detect mistakes if not prevented. It is also called error-proofing or foolproofing. Dr. Shigeo Shingo developed the concept of Poka-Yoke. Poka-Yoke is based on the concept that people do not make mistakes intentionally. … Read more

The Ultimate Guide to Measurement System Analysis

Measurement System Analysis

Measurement System A measurement System is the collection of instruments, standards, operations, methods, fixtures, software, inspectors, environment & assumptions used to quantify a unit of measure or fix assessment to the feature characteristics being measured. It is the complete process used to obtain a measurement during measurement system analysis. It is one of the 5 … Read more

Simple concepts about SPC,Control Chart and Histogram

SPC

Statistical Process Control (SPC)? SPC is controlling the process variation by using statistical techniques. Statistical techniques such as Control charts and histograms are used to analyze the process & achieve & maintain a state of statistical control to get a product having no defect. What is Statistics? It is information derived from the sample data to estimate … Read more

Procedure for production planning & control in a manufacturing industry

Production planning & control

Purpose: To establish & maintain a documented procedure that ensures production works under controlled conditions, to meet customer requirements. Scope: Applies to all types of products manufactured in the company ( Press shop, weld shop, machine shop, paint shop, assembly shop etc) Responsibility: The Production Head & supervisors are responsible for the implementation of this … Read more

How to conduct FMEA in Automotive Industry supplying to OEM?

PFMEA in automotive industry

Purpose of FMEA: The purpose of FMEA is to establish & maintain a procedure for process failure.   Scope of FMEA: This procedure applies to all processes (major & critical) that are being used to make various products. What is an FMEA process? An FMEA process can be described as a synchronized group of activities … Read more

Product safety procedure as per IATF 16949

Product Safety

Purpose : To establish a procedure for the management of product safety-related products and manufacturing processes. Ensure that product safety requirements are considered during development and regular production. Scope : Applicable for all products and manufacturing processes where safety requirements need to be considered. Responsibility : Head development is responsible for fulfilling all these activities … Read more

Safety Procedure in the workplace of an industy

Safety in the workplace

Purpose: The purpose of the Safety procedure is to provide awareness about safety and to develop a state of readiness, which will allow for a prompt and orderly response to an emergency and compliance with statutory obligations. This safety plan is structured around four major objectives. Scope: The Procedure deals with the Fire safety and … Read more

How to maintain the measuring instruments?

“Our body is like a machine. What will happen if a regular health check-up is not done? Regular exercise not done?  We may fall ill. Similarly, in the case of measuring instruments, if we do not do the proper, regular maintenance, it will also fail.” Reference the MSIL quality manual. Types of Inspection Equipment: Measuring Instruments: … Read more