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5S is a five-step program that is done in sequential order. 5S is a series of activities for eliminating waste that contributes to workplace rejections, mistakes and injuries. The Japanese factories are so clean that you can eat off the floor. This is simply a matter of pride for the Japanese. Below are the 5 … Read more
The International Automotive Task Force (IATF) 16949 is a quality management system standard specifically developed for the automotive industry. Following is the list of major changes in the IATF 16949:2016 standard (New Requirements regarding ISO/TS 16949:2009):- You may like to read more about: Corporate responsibility policies. The latest version of the standard, IATF 16949:2016, has … Read more
Purpose of internal audit: Establish a Procedure for the Internal Audit of the Quality Management System and ensure that the Quality Management System confirms all types of internal audits. Type of Audit in the Automotive Industry: Quality System Audit: The organization’s Processes and related results comply with planned arrangements and ensure effective implementation. Process Audit: … Read more
Corrective action is a measure taken to eliminate the cause of a problem and prevent its recurrence after it has occurred. Preventive action, on the other hand, is a measure taken to prevent a potential problem from occurring in the first place. In Problem-solving, both approaches can be used to improve processes and prevent similar … Read more
To close IATF non-conformities received from the IATF auditor, upload the JSON file in the NC Cara portal. CARA in IATF is the Common Audit Report Application. This is the application on the IATF Global oversight website. There are 7 steps for closing the IATF non-conformity on the NC CARA portal. 7 steps to close … Read more
The Seven Quality Control (QC) tools are graphical techniques for identifying and solving problems in manufacturing and other industries. Below are the benefits of each of the 7QC tools separately: Benefits of Flowcharts: Benefits of check sheets: You may like to read about the Check Sheets Benefits of Pareto charts: You may like to read … Read more
List of mandatory procedures for IATF 16949: IATF 16949:2016 is the latest version of IATF 16949. There are 21 documented mandatory processes and 282 ‘Shall Requirements’ in IATF 16949. Below are the IATF mandatory procedures. Process Description Clause No Product Safety 4.4.1.2 Calibration 7.1.5.2.1 Competence Training 7.2.1 Internal Auditor Competency 7.2.3 Employee Motivation 7.3.2 Engineering … Read more
Purpose: To ensure that the personnel performing work affecting product quality are competent based on appropriate education, training, skill & experience. Also to motivate employees to achieve quality objectives, continual improvement and create an environment to promote quality culture and innovation. Scope: This procedure relates to all personnel carrying out activities affecting the quality of … Read more
Standard operating procedures (SOP) and a Control Plan are critical for a manufacturing process. SOPs are detailed work instructions to help workers carry out routine jobs. A Control Plan is a documented description of the systems and processes required for controlling the manufacturing of a product. But there are some differences between SOP and Control … Read more
Control Plan The Control Plan in Quality is a documented description of the systems and the processes required for controlling the manufacturing of the product as per the IATF 16949 standard. A control plan is the main document of the PPAP (Production Part Approval Process). The control plan covers all processes per PFD and PFMEA … Read more