How to manage initial supply control during SOP after NPD?

Initial Supply Control

Purpose of initial supply control Special control must be exercised during the initial phase of mass production when one of the above items occurs to collect sufficient data to judge whether the mass production can continue using the existing process. So this is the purpose of initial supply control. It is also called initial production control. Scope: … Read more

A simple method to learn about APQP | Procedure of APQP

apqp

Purpose of APQP : To define the procedure for APQP (Advanced Product Quality Planning) activities including various stages of development of Prototype/Product sample, Pre-launch, Production and mass production. To facilitate communication with all concerned within the organization and also with suppliers and customers to ensure that all required steps are completed on time.     Scope … Read more

Process capability | Cp and Cpk calculation with example

Process capability

Process Capability Process capability is a statistical measure of the ability of a process to consistently produce output within specified limits. It quantifies the ability of a process to meet customer requirements and expectations. It is done by assessing the spread and centering of process output relative to predetermined specifications. Process capability is a statistical … Read more

Check sheet in 7 QC Tools | Benefits of Check Sheet

Check Sheet in 7 QC Tools

Check Sheet The check sheet is a systematic and organized method of collecting data in a simple table form for analysing the process. It is also called a Tally sheet. It is one of the basic 7 QC Tools. Uses of a check sheet: When to use a Check Sheet? Check Sheet Procedure : Benefits … Read more

What is 5S in manufacturing?

5S in manufacturing company

5S is a five-step program that is done in sequential order. 5S is a series of activities for eliminating waste that contributes to workplace rejections, mistakes and injuries. The Japanese factories are so clean that you can eat off the floor. This is simply a matter of pride for the Japanese. Below are the 5 … Read more

How to perform an internal audit in an automotive industry

Internal Audit

 Purpose of internal audit: To establish a Procedure for the Internal Audit of the Quality Management System and to ensure that the Quality Management System confirms all types of internal audits. Type of Audit in the automotive industry: Quality System Audit: The organization’s Processes and their related results comply with planned arrangements and ensure effective … Read more

8D Problem solving methodology | 8D in quality

8D Problem Solving methodology

The purpose of the 8D problem solving methodology is to identify, correct, and eliminate recurring problems, making it useful in product and process improvement. Eight disciplines problem solving (8Ds) is a method developed at Ford Motor Company. Quality engineers use this methodology in the automotive industry. 8 Steps of the 8D problem-solving process D0: Planning … Read more

How to close IATF audit NC | IATF Non-Conformities

IATF AUDIT NC

To close IATF non-conformities received from the IATF auditor, upload the JSON file in the NC Cara portal. CARA in IATF is the Common Audit Report Application. This is the application on the IATF Global oversight website. There are 7 steps for closing the IATF non-conformity on the NC CARA portal. 7 steps to close … Read more

Latest Mandatory procedures as per IATF 16949

Mandatory Procedures IATF 16949

List of mandatory procedures for IATF 16949: IATF 16949:2016 is the latest version of IATF 16949. There are 21 documented mandatory processes and 282 ‘Shall Requirements’ in IATF 16949. Below are the IATF mandatory procedures. Process Description Clause No Product Safety 4.4.1.2 Calibration 7.1.5.2.1 Competence Training 7.2.1 Internal Auditor Competency 7.2.3 Employee Motivation 7.3.2 Engineering … Read more