8D Problem Solving Method | Step-by-Step Guide with Example

8D Problem Solving methodology

The purpose of the 8D problem-solving methodology is to identify, correct, and eliminate recurring problems, making it a valuable tool for product and process improvement. Eight Disciplines Problem Solving (8Ds) is a method developed at Ford Motor. Quality engineers employ this methodology to resolve quality issues in the automotive industry. 8 Steps of the 8D … Read more

Poison test for quality inspectors in manufacturing industry

Poison test

What is a Poison Test? A poison test is a process of checking the competence of quality inspectors. It is done by providing a small mixed lot of OK and defective parts for inspection within the defined takt time. It is a periodic practical process of taking tests for final inspectors. Poison tests, also called … Read more

Check sheet in 7 QC Tools | Benefits of Check Sheet

Check Sheet in 7 QC Tools

Check Sheet The check sheet in the 7 QC tools is a systematic and organized method of collecting data in a simple table form for analysing the process. It is also called a Tally sheet. It is one of the basic 7 QC Tools. Uses of a check sheet: When to use a Check Sheet? … Read more

Relation diagram in new 7 QC tools

Relation diagram

A relation diagram is also known as an inter-relation diagram. It is a tool that finds solutions to problems or projects that have complex cause-and-effect relationships. It helps to identify the cause and find a logical relation. A relation diagram is a creative process that allows multi-directional thinking. When is a relation diagram used? Below … Read more

What is an Affinity diagram in 7QC tools?

Affinity Diagram

An affinity diagram is a tool used in quality management and process improvement to organize and classify ideas, thoughts, or data gathered from brainstorming sessions or other sources. It is a visual representation that helps to identify patterns and relationships among the ideas and to group them into categories based on their natural affinities or … Read more