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5S Audit check sheets are separate check sheets for each of the 5S principles (Seiri, Seiton, Seiso, Seiketsu & Shitshuke). Read about all 5S audit check sheets. Add your company-related points to expand these check sheets. Audit Sheet: Seiri (Segregation) Checkpoints for Seiri: 1S S.No Check Items Description Score 0 1 2 3 4 5 … Read more
What is DFM? Design for manufacturing (DFM) is to make a design that is easy to manufacture. The purpose of DFM is to make a better product at a lower cost. Manufacturing engineering is the management of variation, which involves 4M (man, machine, material and method). It is the main part of quality function deployment … Read more
Purpose: Coherence between all the documents, such as the Customer Inspection Standard of parts with the Control Plan, Operation Standard, Inspection Standard, and packing Standard, is essential. Properly defining the standards can prevent rejection and rework and thus improve OEE and COPQ. Responsibility : S.No Activity Responsibility Frequency 1 Review of the Standards/ Format/ … Read more
Purpose: To understand clearly abnormality and abnormal situations, to make operators understand abnormality and abnormal situations, and to standardize further the rules and routes to handle such situations. To learn about handling abnormality in quality. Scope: Handling in-process complaints, supplier complaints & customer complaints and abnormal situations. Abnormal situation: An abnormal situation occurs when a … Read more
Purpose of initial supply control Special control must be exercised during the initial phase of mass production when one of the above items occurs to collect sufficient data to judge whether the mass production can continue using the existing process. So this is the purpose of initial supply control. It is also called initial production control. Scope: … Read more
Purpose of APQP : To define the procedure for APQP (Advanced Product Quality Planning) activities including various stages of development of Prototype/Product sample, Pre-launch, Production and mass production. To facilitate communication with all concerned within the organization and also with suppliers and customers, to ensure that all required steps are completed on time. Â Â Scope … Read more
Process Capability Process capability is a statistical measure of the ability of a process to consistently produce output within specification limits. It quantifies the ability of a process to meet customer requirements and expectations. It is done by assessing the spread and centering of process output relative to predetermined specifications. Process capability is a statistical … Read more
Check Sheet The check sheet in the 7 QC tools is a systematic and organized method of collecting data in a simple table form for analysing the process. It is also called a Tally sheet. It is one of the basic 7 QC Tools. Uses of a check sheet: When to use a Check Sheet? … Read more
5S is a five-step program that is done in sequential order. 5S is a series of activities for eliminating waste that contributes to workplace rejections, mistakes and injuries. The Japanese factories are so clean that you can eat off the floor. This is simply a matter of pride for the Japanese. Below are the 5 … Read more
